315mm HDPE (Electrofusion) Transformer Welding Machine Set

• Customization: Available
• Application: Household Appliances, Decoration, Commodity, Auto Part, Electronic, Stationery, Plumbing Tools
• Cooling Way: Air Cooling
• Model NO.: FYBY315
• Control: Automatic
• Frequency Range: Low Frequency
• Electric Current: AC
• Style: Handheld
• Power: Electric
• Weldable Materials: PP-R/PP/HDPE
• Input Volt: AC 200-240
• Input Frequency: 50-60Hz
• Output Voltage: 10-55V
• Output Current: DC 2-60A
• Nominal Power: 3500W
• Record Stored: 3200PCS
• Weight with Cable: 9.75kg
• Transport Package: Cartons
• Specification: 315mm
• Trademark: OEM / FUYI
• Origin: China
• HS Code: 8515900090
• Production Capacity: 2, 000, 000PCS/Year

Product Description

This Electrofusion Welding Machine Designed by our team HANGZHOU FUYI TOOLS CO.,LTD.

Product Description

FYBY315 Electrofusion Welding Machine using advanced PID control technology, making the device output more stable and reliable. Large size LCD screen as man-machine interface, support Chinese / English / Russian/ Spanish languages.
FYEFM200 Electrofusion Welding Machine is the special connecting device used to electrofusion connect polythene pressure and non-pressure conduit. It's a multipurpose low voltage electrofusion machine capable of using any brand of HDPE,PP,PP-R couplers avaiable in the market for transport of gas , water, and other fluids. PPR up to OD 315mm. PP and HDPE up to OD 400mm.

Product Parameters

Parameters & Feature

TECHNICAL FEATURES
Style:	Transformer Style 315
Diameters range	20mm -315 mm
Weldable materials	PE/PP/PP-R
machine dimension(WxDxH)	270x235x307 mm
Suitcase transport dimensions (WxDxH)	390X345X470mm
Machine set weight	29.50 kgs
Voltage	220V+20%
Nominal current	16A
Frequency	50- 60 Hz
Nominal absorbed power	3.5 Kw
Welding nominal current	55A
Working temperature	-10ºC--+40ºC
Welding voltage	8-55 V
Peak current	60A
Precision ofthe ambient thermometer	±1ºC
Connectors diameter	F 4-4.7 mm
Memory capacit	3000 report

 

Control characteristics	Control mode	Constant voltage/ current
	Electric quantity constant precision	≤±0.5%
	Time control precision	≤±0.1%
	Temperature measuring precision	≤1%
	Scan bar code	Scan 24 bit bar code conform to ISO 13950-2007
Ambient	Ambient temperature	-20~50ºC
	Storage temperature	-30~70ºC
	Humidity	20%~90%RH,no condensation
	Vibration	<0.5G, no violent vibration and impact
	Altitude	<1000m AMSL, when≥1000m de-rate in accordance with GB/T3859.2-2013

Key-press	Name	Function description
ON/OFF	OFF/ON	ON meaning Open ,OFF meaning Close
OK	Confirmation	Selected/Confirm/Go to next window/Welding Start
STOP	STOP	Stop/Cancel/Returns to the previous window
+	Increase	Menu up / Data increases
Tab→	option(Decrease)	Menu down / Data decreases
Text	Printer/ Scanner	For inserting scanner / printer

Detailed Photos

 

Alarm Codes and Their Meaning

Warning ! The welding cycle is interrupted whenever on error code is displayed. The interruption may cause the deterioration of the material being welded.

In no event shall we are liable for any direct , indirect, incidental or consequential damages of any kind whatsover with respect to the use of pipes/fittings/couplers previously involved iin welding cycles resulting in error codes.
Barcode:
Error #1-24 --------------Error parsing bar code
Probable cause:
The X parameter in bar code cann't be parsed or not applicable
Solution: Contact with couplers supplier
Error #25--------------Not welding bar code
Probable Cause: Scan not welding bar code
Solution: Rescanning welding bar code, make sure the laser beam aims at the welding bar code.
Pre-welding Inspection 
Error # 31 -------------- Unableto output the specified voltage( specified voltage is too high)
Error # 32 -------------- Unableto output the specified current ( specified current too heavy )
Error # 33 -------------- Unableto output the specified voltage( specified voltage is too low)
Error # 34 -------------- Unableto output the specified current ( specified current too low)
Probable Cause:  1. The input of welding parameters is incorrect.  2.Welding parameters are out of range
Solution: 1. Modifying welding parameters.  2. Using the correct electrofusion fittings.

Error # 37--------------Load short circuit
Probable Cause: 1. Electrofusion Fitting is damage.  2.Connection Short Circuit.
Solution: 1.Repeat the welding with another electrofusion fitting. 2. Troubleshoot the short circuit of connecting cable.
Error #38-------------Unconnected Load
Probable Cause: 1.Electrofusion Fitting is damage. 2. Loose connection cable. 3. Not connection electrofusion fittings and pipes .
Solution: 1.Repeat the welding with another electrofusion fitting. 2. Troubleshoot the short circuit of connecting cable. 3. Reconnect the electrofusion fittings and pipes.  
Error # 41--------------Ambient Temperature is too high
Probable Cause: The ambient temperature is higher than 50°C.
Solution: Protect the working site where the welding is taking place in order to reach an ambient temperature within the allowable limits.
Error # 42 --------------Transformer Overheated (during welding)
Error # 43 -------------- Silicon Controlled Rectifier Overheated (during welding)
Probable Cause: Continuous working and welding big size of electrofusion fittings. The temperature of the transformer is too high.
Solution: Waiting the machine has cooled off and then repeat the welding
Error # 51 --------------Power source frequency is too high or low
Error # 52------------- Power source voltage is too high
Error # 53-------------Power source voltage is too low
Probable Cause: The power source does not meet requirements.
Solution: Using the power source meet requirements.
Run Feedback
Error # 200 -------------short circuit
Probable Cause: 1.Electrofusion Fitting is damage.
Solution: Repeat the welding with another electrofusion fitting.
Error #201------------ Resistance of electrofusion fittings become smaller , stop welding
Error #202------------ Resistance of electrofusion fittings become bigger , stop welding
Probable Cause: 1.Electrofusion Fitting is damage. 2. The electrofusion fitting parameters have changed to much , which is beyond the applicable scope of electrofusion machine.
Solution: Repeat the welding with another electrofusion fitting if just the electrofusion fitting damage.
        You should change other brand if electrofusion fitting parameters have changed to much.
Error # 205 ------------Silicon Controlled Rectifier Overheated, stop welding
Error # 206-------------Transformer Overheated , stop welding
Probable Cause: Welding current is too heavy
Solution: Waiting the machine has cooled off and then repeat the welding

Electrofusion Welding Machine accessories 




 

Maintenance&Warranty

Maintenance of the equipment by professional;

Clean dust and sundries on the components;
Check the equipment grounding whether in good or safe condition;
Detection of high-current connection point is in good contact condition, without exception; check other wiring points loose or not;
The equipment which equipped with large-capacity capacitor, check the temperature of the capacitor and check the leakage, bulge phenomenon of the external surface;
When not using the equipment for a long time, you should cut off the power supply.
Device is guaranteed for 12 months against any failure or damage of the device under normal operation.
The warranty period starts from the date of delivery.
Service in following situations will be charged, even if it is within the warranty period:
Damages from fire, water disasters or abnormal voltage
Damage from operation for non-supported functions.
Failures from operation that is not under the guidance
Be sure to keep the sheet, and show it to servicing personnel.
The service charge will be calculated according to actual expenses, unless otherwise specified in the contract.
Should you have any questions regarding warranty, service, contact our agent or our company.

 

Certifications

 

The electrofusion welder with a patent. 

FAQ

Q1. Are you manufacturer or trading company ?

A: We are manufacturer. Our factory Hangzhou Fuyi Tools Co.,Ltd professional produce socket fusion welding machines, sockets and the tools for PPR/HDPE pipes and fittings. You can check our company name in China government website. Or by checking FUYI TOOLS brand in China trademark website, after checking you will find FUYI TOOLS is really the manufacturer. 

Q2. What about the lead time for socket fusion welding machines ?
A. If we have stock , 2 days can delivery out. Mass production time about 15 days. 

Q3. Can you design and produce special socket fusion machines according to customer requirement ? 
A: Yes , we have design and technical team. The designers always use Auto CAD , Keil uVision5 , Altium Designer etc and 3D printer, so we can design or according to your drawing to make samples and producing. Customizations Digital Socekt Fusion Welding Machines are welcome. 

Q4. Do you have any MOQ for OEM orders on PPR Welding Machines ?
A: Our factory have laser machine , we can laser your logo on the welding machine. So without any requirement on quantities. 
  
Q5: Do you offer guarantee for socket fuson welding machines ?
A: Yes, we provide standard 3 years warranty, not including quick-worn parts, still provide service after warranty.